Nov
17

Techserv’s new plasma tube and pipe cutting machine increases production

Techserv Cutting Systems Ltd has created an ingenious plasma machine for cutting pipes which dramatically increases production for Flues & Flashings, a company that specialises in the production of ducting products for the domestic and commercial heating markets.

The plasma tube cutter is capable of cutting aluminium and stainless steel flue pipes at any angle, as well as holes of any shape or size, in a completely automated process.

Up until now, pipes have been cut using a multi-stage fabrication process. Cutting and assembling pieces for an elbow pipe, for example, typically took 15 minutes; using Techserv’s new plasma cutting machine, this process takes just four minutes, saving time, resources and money.

And using Techserv’s very own on-board PC-based CNC system, specifically for tube profile cutting application, ensures optimum cutting performance.

The performance of the plasma tube cutter is superb. Changing the process so that we are pre-forming the tubes before cutting them, instead of cutting complex shapes from flat metal sheets, has enabled us to virtually quadruple manufacturing throughput.

In fact, we were able to produce six months’ stock during the first two weeks of machine operation.

Gary Watkins, Works Manager at Flues & Flashings

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May
01

Techserv HS4000 Plasma – Gas Cutters for JSSL India

Techserv HS4000, Plasma-gas cutting machine

Techserv Cutting Systems Ltd of Yorkshire have recently installed four HS4000 plasma and gas cutting machines at the new JSW Severfield Structures Ltd (JSSL) plant in Bellary, India.

JSSL have recently announced massive investment to expand its Bellary unit.

The Techserv HS4000 CNC cutting machines are used in the fabsec lines (fabricated section) and parts shop, they were supplied with a combination of gas and plasma cutting heads.

Each machine has a work area of 4 metres wide x 25 metres long. The machines feature the Techserv PC based CNC control system. This powerful but easy to use system runs under Windows 7 and can be easily accessed from the UK should any software maintenance be required.

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Apr
21

Techserv Blue Marlin @ Metal & Steel (Cairo) 2011

Blue Marlin by Techserv

Blue Marlin by Techserv

Techserv are pleased to announce that our updated plasma cutting machine the BlueMarlin 2 will be on display in Cairo, Egypt at Metal & Steel 2011.

Our Egyptian agent Mahmoud Elhosseiny from Integrated Team will be exhibiting BlueMarlin 2 at the Cairo International Convention & Exhibition Centre, April 28 – 30 , 2011.

A landmark in the Middle East’s metallurgy industry, centering the region’s industry’s developments

Metal and Steel 2010 started its first round with a ground breaking success. During the period from 18-20 February 2010, Cairo International Convention Centre witnessed the launch of Metal & Steel exhibition, the only international metallurgy exhibition in the region representing the Middle East’s strong industry. The exhibition was sponsored and supported by the Egyptian chamber of engineering industries and chamber of metallurgy industries.

Metal & Steel 2011 fill a vacuum in the regional exhibition calendar. It is therefore our great pleasure to invite all decision makers, experts, professionals and investors to take these prestigious events and to help shape the future of the regional active part in metal industry.
Source

Further information is either available through Techserv or by contacting Integrated Team directly.

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Apr
13

HRH the Prince of Wales Views PlasmaCUT Machine at The JCB Academy

HRH Prince Charles views the TechSoft PlasmaCUT manufactured by Tecserv
His Royal Highness the Prince of Wales recently opened the JCB Academy where he viewed many of the high-tec resources including the TechSoft PlasmaCUT designed and manufactured in the UK by Tecserv Cutting Systems. The PlasmaCUT is a plasma cutting machine designed to meet the need for metal profiling in education.

Engineering departments and specialist engineering schools will clearly be interested in the potential PlasmaCUT has to bring sheet metal cutting up to date with industry standardCAD/CAM techniques. More widely, many Design and Technology departments have found metalworking quite difficult to incorporate into schemes of work in recent years. PlasmaCUT will fit naturally alongside other CAD/CAMand ‘benchwork’ techniques, and has the power to revolutionise what studentsare able to do in their project work.

The JCB Academy is the first school of its kind in the UK for the education of 14 to 19-year-olds with a core focus on engineering and is designed to produce the engineers and business leaders of the future. The first 170 students began their studies in September last year and eventually it will house 540 students from Staffordshire and Derbyshire.

CNC Plasma Cutting equipment can play a number of important roles in educational departments and offers a route to deliver relevant Technology and ICT training across a number of Key Stages.

JCB Academy Officially Opened by Royal Couple

The £22 million JCB Academy was today officially opened by Their Royal Highnesses The Prince of Wales and The Duchess of Cornwall.

The Royal couple visited the facility in Mill Street, Rocester where they met staff, students and supporters who have contributed to the success of The Academy.

The Prince of Wales, accompanied by JCB Chairman Sir Anthony Bamford and JCB Academy Principal Jim Wade was given an insight into the hi-tech resources available to the 170 Year 10 and Sixth Form students. During the visit he was presented with a memory stick which students had designed and manufactured and engraved with the initials ‘HRH’.

“Our hope is that the engineers and business leaders of the future – that our country so desperately needs to rebalance our economy – will pass through the doors of this historic building. As a nation that seems to have fallen out of love with manufacturing, I look upon The JCB Academy as a rebirth – or at least the beginnings of a rebirth – in technical education.

“We have high hopes for The JCB Academy. With the support of our partners, Rolls Royce, Toyota, Network Rail, Bentley and Bombardier, for example, we anticipate that the unique technical education it provides to 14-19- year-olds will be inspirational for young people, and be of great value to the national economy through the skills it will provide to our manufacturing and engineering companies.

“What started out as the vision of a few people, has now become a reality as a result of the hard work of many people, to whom I am very grateful for their continued support .”
Source

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Apr
12

New Plasma Cutting Machine: Blue Marlin 2

Blue Marlin plasma cutting machine

Techserv Cutting Systems of West Yorkshire in the UK have updadted the Blue Marlin plasma cutting machine which offers a host of new features including;

  • rack and pinion drives through out
  • 3 axis AC brushless drives
  • automatic height control as standard
  • linear slides on all axis
  • linear slide motor mounts
  • pneumatic motor loading

As a result of these updates the new Blue Marlin will offer;

  • better high speed performance
  • truer small circles
  • better consumable life
  • accurate piercing
  • accurate automatic torch height control
  • precise shape control
  • rapid controlled acceleration rates

Simplicity at The Cutting Edge

A unique combination of simplicity and cutting-edge design is boosting the popularity of a new generation of CNC machines from plasma cutting specialists, Techserv. Increased productivity, improved component finish and unparalleled serviceability have already earned the Blue Marlin repeat orders, a string of international sales and satisfied customers including TATA Plc.

Popular in a massive range of sheet metal cutting applications, particularly the manufacturing of ducts for heating, ventilation and air conditioning systems (HVAC), plasma cutters are famed for their low initial purchase and running costs and the huge increases in productivity they make possible. A range of features has helped Techserv capitalise on this popularity with their latest high- performance introduction to the market.

Techserv’s renowned after-sales service has been another factor in the Blue Marlin’s early success, with technical support handled directly by the machine’s design and development team. Managing Director, Mike Cowley, explained,

“The choice of materials and overall build quality of the Blue Marlin really set it apart from the competition in terms of performance, but Techserv’s wealth of experience and the accessibility of our support team also provide our customers with genuine long-term peace of mind”.

The Blue Marlin’s use of extruded aluminium signals a major innovation in plasma cutting machine design and dramatically reduces the weight of the machine’s carriage for increased acceleration, deceleration and agility. This in turn leads to significant improvements in both positioning time (20m/min) and overall throughput (6m/min), as well as an unusually high finish quality for circular, curved and other component shapes in steel of up to 10mm thickness. Laser cut and CNC folded in 4mm mild steel, the Blue Marlin’s robust construction and twin longitudinal drive also contribute to the machine’s no-compromise build.

Quick installation, ease-of-use and serviceability have also proved a big hit with Blue Marlin customers, and coupled with an impressive 3-year warranty help to reduce potential downtime to an absolute minimum. The inclusion of a standard PC-based touch-screen control terminal keeps operator training to a minimum while ensuring that replacement parts are cheaply and readily available from mainstream computer component outlets.

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Feb
17

CNC Milling: Just Because

We found this video of CNC milling and thought it was a pretty neat video.

Cutting a face using my 15 year old Milltronics CNC Milling machine. Was a great machine that I sold recently. The programming for the face was done with Mastercam V9

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Jan
20

Jonathan Ive: Mac design & Unibody MacBook Manufacture

A clip from the 2009 documentary “Objectified” which is all about industrial design. Here, we see the wonderfully creative genius of Jonathan Ive, as he talks about the Mac, and specifically the Unibody design of the MacBook/MacBook Air & MacBook Pro.

Buy the DVD here

With a brief intro by Dieter Rams, Jonathan Ive gives an insight into Apple Mac design and manufacture. Ive mentions the curse of design, walking round constantly designing, thinking “why is it like that and not like this?”

“Of course it’s that way, why would it be any other way?”

Listening to this it is hard to miss the influence of Rams and his 10 principles.

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Dec
08

Techserv Bright Spark Plasma Cutter at The JCB Academy

Techserv are proud to have supplied a Spark plasma cutter for the JCB Academy, an exciting new school for students from the age of 14 who are interested in business and engineering. One of the Spark’s target environments is educational facilities where it is well suited to introduce the engineers of tomorrow to CNC plasma cutting.

This is the first of a brand new kind of school in the United Kingdom, focused on delivering high-quality engineering and business education. Our motto is ‘Developing engineers and business leaders for the future’ and our aim is to ensure that our students have every chance to achieve success, whether they continue into further education, or move to further learning in the world of work when they leave here.
source

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Nov
25

Techserv in Egypt at Machtech – Cairo

Techserv GP2000

Techserv are in Egypt at Machtech – Cairo and are exhibiting arrange of machinery including the GP2000 in association with Mr Mahmoud from Integrated Team.

MACTECH brings you the future of manufacturing technology in the Middle East. You will see various ranges of latest machineries and you will have an opportunity to interact with the worldwide leading producers. Experience the very latest Machine tools and Industrial Equipments and ideas at MACTECH.

Description

MACTECH has been the connecting point between the manufacturing countries in Europe, USA, The Far East and the importer countries in The Middle East and Africa. As The Middle East’s Largest Annual Manufacturing Event it brings together buyers, sellers and end users to interact and collaborate. Attendees find the newest technologies and applications to make their operations leaner and more productive. Exhibitors meet with manufacturers looking to upgrade their equipment and build long-term business relationships. MACTECH is more than a tradeshow – it’s a comprehensive, hands-on, networking and learning event!

The event is being held at Cairo the International Conference Centre (CICC) Cairo Egypt from 25th of November to Sunday 28th November 10.00am to 8.00pm

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Sep
24

Techserv HS-4000 cuts Aquatics Center’s sweeping steel roof.

The massive roof beams of the iconic Aquatics centre were cut on a new Techserv HS4000 plasma / gas cutter.

Architect Zaha Hadid set out to top any aquatics center ever built with her fantastic design, and it’s so innovative that a lot of engineers are questioning whether such a structure can even be built at all. Don’t fret, Zaha, that’s what they said about the Empire State Building. The Aquatics Center’s sweeping steel roof will be clad in aluminum, and the interior of this wild-looking roof will be made of wood, the type of which is still yet to be chosen. Construction began on this jaw-dropping structure last month.

SOURCE

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